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Instructions book · two-axis positioning stops for CC60 CNC and CC90 CNC mandrel-less tube and pipe benders


Instructions book · two-axis positioning stops for CC60 CNC and CC90 CNC mandrel-less tube and pipe benders

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At Prada Nargesa, we want to introduce you to our latest innovation: the new two-axis positioning stop for CC60 CNC mandrel-less tube bender and CC90 CNC mandrel-less tube bender

This new tool allows for faster, more precise, and repetitive mass production than ever before. The two-axis positioning stop for CC60 CNC and the CC90 CNC from Prada Nargesa perfectly fits the CC60 CNC mandrel-less tube and pipe bender and CC90 CNC mandrel-less tube and pipe bender, making the operator's work easier and optimizing the production process. The precision offered by this tool is unmatched, ensuring superior quality and quick turnaround time for the produced parts. Additionally, the repeatability achieved with the new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa is a key factor for mass production. By maintaining consistent measurements across all parts, errors are avoided, and perfect uniformity in production is achieved. All of this translates to increased efficiency and significant time and resource savings.

 

The new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa is an essential tool for any company involved in metal part production. Its precision, speed, and repeatability are unparalleled, greatly facilitating the mass production process. The new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa operates through a two-axis system, allowing for precise adjustment of the material's position before the bending process begins. By using the two-axis positioning stop, specific measurements can be set for each piece of material, ensuring uniformity across all parts.

 

The new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa are used to establish reference points and physical limits within the production process of the parts. These devices are strategically placed on the machines to restrict or position the movement of the material or component during the piece's fabrication.

 

There are several reasons why positioning stops are used in industrial machines:

 

1. Precision in positioning: The two-axis positioning stops for Prada Nargesa's CC60 CNC mandrel-less tube benders and CC90 CNC mandrel-less tube benders help ensure precise positioning of the pieces or components in the machine. This is especially important in operations that require high accuracy, such as assembly, cutting, welding, or machining.

2. Repeatability: The two-axis positioning stops for Prada Nargesa's CC60 CNC mandrel-less tube benders and CC90 CNC mandrel-less tube benders enable consistency and repeatability in the production process. By establishing fixed reference points, it ensures that the pieces are always placed in the same position, which is crucial for maintaining quality and avoiding errors in manufacturing.

3. Safety: The two-axis positioning stops for Prada Nargesa's CC60 CNC mandrel-less tube benders and CC90 CNC mandrel-less tube benders also play an important role in the safety of industrial operations. By limiting the movement of the pieces or components, they help prevent collisions or hazardous situations that could damage the machinery or injure operators.

4. Cycle time optimization: The two-axis positioning stops for Prada Nargesa's CC60 CNC mandrel-less tube benders and CC90 CNC mandrel-less tube benders can help reduce cycle time in production operations by establishing reference points that allow for quicker and more accurate placement of the pieces. This improves machine efficiency and productivity.

In summary, the two-axis positioning stops for Prada Nargesa's CC60 CNC mandrel-less tube benders and CC90 CNC mandrel-less tube benders are devices used to ensure precise positioning, repeatability, safety, and efficiency in the production process.

 

In this audiovisual manual, we will show you how we perform the assembly, leveling, adjustments, maintenance, and startup of the new positioning stop:

 

The new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa have a series of features that make them highly useful in these types of applications. One of the main features of the new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa is the adjustable longitudinal positioning with six positions. This means that the position of the two-axis positioning stop can be adjusted to accommodate different sizes of parts and facilitate their clamping during the process. Additionally, the two-axis positioning stop's head can be angularly rotated every five degrees, allowing for greater flexibility in the positioning of the parts. The adjustable four-jaw chuck for round and square tubes also facilitates the clamping of parts of different shapes.

 

The new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa also features longitudinal displacement with high-precision linear guides, ensuring smooth and precise movement of the parts. Additionally, the automatic anti-collision control helps prevent damage to the parts during the welding process. It is important to highlight that all new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa are manufactured, assembled, and verified in the company's facilities, ensuring their quality and reliability. Once the order for the two-axis positioning stop is received, we take it out of the box and proceed with the assembly. The initial assembly of the two-axis positioning stop is the same for both models, the new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa, with the variation occurring when attaching the two-axis positioning stop to the machine due to each machine's specific architecture. We place the vertical support by inserting it into the end guides and screw in the four screws. Then, we assemble the two embellishments with the help of a plastic mallet.

 

In the mandrel-less tube and pipe bender CC60 CNC model from Prada Nargesa, we will remove the back cover to facilitate the coupling of the two-axis positioning stop. We insert the anti-collision inductive cable above the side shelf and remove the screws one by one. We bring the two-axis positioning stop closer to the machine by moving the head towards the rear to avoid the weight and proceed with the assembly. Unlike the CC60 CNC mandrel-less tube bender, in the mandrel-less tube and pipe bender CC90 CNC model from Prada Nargesa, the back cover is not removed. However, the side cabinet is disassembled to allow the inductive cable to pass over it. We continue by unscrewing the lateral Allen screws where the two-axis positioning stops for Prada Nargesa's CC60 CNC mandrel-less tube benders and CC90 CNC mandrel-less tube benders will be housed. We insert the screws, washers, and nuts by hand. Once the machine is leveled in both directions, we proceed to level the two-axis positioning stop in both directions using the nuts on the rear legs. We firmly screw the two-axis positioning stop onto the machine and drill a hole in the floor with a percussion drill to secure the two-axis positioning stop to the ground. We continue assembling the back cover and secure it. Now, we can start the machine and begin enjoying our work!

 

We screw in the anti-collision sensor, check that the light turns on, and place the sensor on the holder about two millimeters away from the sliding carriage without it colliding. The sensor activates when the light goes off. We secure the two nuts and verify that the light is functioning correctly. When the sensor is deactivated, it's important to ensure that the clamping plate does not collide with the machine. If we perform a practical test, we can see that when the two-axis positioning stop activates the anti-collision system, the machine stops. To continue bending, we release the tube from the plate, the alarm disappears, and we press Start to continue bending and finish the piece.

 

Next, in the video, the adjustment of the two-axis positioning stop, the adjustment of the cross stop, and the adjustment of the rotation angle are explained. The rotary plate has an internal stop that marks the endpoint of the tube. If we need to bend a longer bar, we can remove this internal stop and obtain a pass-through plate for a diameter of up to 42.4 millimeters or one and a quarter inches maximum. We screw it in gently to avoid affecting the rotational movement. The clamping plate has four jaws to clamp a square tube. For maintenance, there are eight grease fittings, four on the linear guides and four on the cross stop. We recommend greasing every 15 or 30 days depending on the usage. Lubricate the horizontal and vertical rotating bearings with BEND-8.

 

We create audiovisual content like this to demonstrate the machine's startup, and it is of utmost importance for several reasons. Firstly, it allows customers to have a clear understanding of how the new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa work and what results they can achieve. Audiovisual content enables us to showcase the high-quality equipment in perfect working condition and demonstrate proper installation.

 

We sincerely appreciate your trust in Nargesa. We continue to dedicate our efforts to providing the best possible service, and we are confident that this video showcasing the new two-axis positioning stop for non-mandrel tube and pipe bender CC60 CNC and non-mandrel tube and pipe bender CC90 CNC from Prada Nargesa will be highly useful for all of you.

 

Thank you all for reading and watching Nargesa's audiovisual content! We greatly appreciate your support and dedication. We strive to provide quality information and visual materials to our followers and customers. We are delighted to share our experience and knowledge through our content, and we hope it has been helpful and interesting to you. We value your time greatly and are grateful for your support. Thank you once again for your ongoing support! 



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